Fluorocarbon Paint Process - Zen Doors & Windows Skip to main content
Textured golden background suggesting warmth, luxury, and elegance, enhancing the theme of bespoke architectural design.

Fluorocarbon Paint Process

Textured, dark-toned materials showcase a circular shape next to vertical striped panels, emphasising architectural design elements.

Long-lasting protection with premium finish

Textured golden background suggesting warmth, luxury, and elegance, enhancing the theme of bespoke architectural design.

Our fluorocarbon coating process delivers a refined surface that combines luxury aesthetics with outstanding weather resistance. Designed for exterior and interior applications, this multi-stage system ensures superior colour stability and long-term performance in even the harshest Australian conditions.

  • Multi-layer coating system for maximum adhesion and durability
  • Resistant to UV damage, corrosion, and environmental wear
  • Available in matte, satin, and high-gloss finishes
  • Professionally applied for a flawless, lasting result
  • Marine Grade Paint upgrade available for coastal environments, bathrooms and wet areas
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Two steel sections displayed side by side; the upper is uncoated and dark, the lower showcases a fluorocarbon finish with varied textures.
1 2 3 4–5 6 7
Galvanised Profile Sand blasting Zinc-rich primer Middle Coat × 2
High-solid mica iron-oxide epoxy anti-corrosion coating		 Finish Coat
Fluorocarbon topcoat
High-solids sealer		 Fluorocarbon second coat
Clear coat
W20 / W40 / FPS50 / FWA50
  • Large shot-blasting machine processing
  • Roughness requirement ≥ SA2.5
  • Remove oil stains; baking dehydration
  • Quality inspection
  • Base material surface clean, rough, and zinc-rich (zinc > 75%)
  • Sprayed film thickness > 60 µm
  • Bake at 80–100 °C
  • Grind with 400-grit sandpaper; quality check
  • Clean surface; spray high-solid micaceous iron intermediate paint
  • Film thickness > 120 µm
  • Bake at 80–100 °C
  • Polish with 180-grit sandpaper; quality inspection
  • Surface clean; no exposed base
  • Film thickness > 25 µm
  • High-temperature bake; polish with 1000-grit sandpaper; inspection
  • Clean again; film thickness > 40 µm
  • High-temperature bake; overall grind with 600-grit sandpaper; inspection
  • Surface clean; no exposed base
  • Film thickness > 35 µm
  • High-temperature bake; quality inspection
  • Apply any special colour; finish with clear coat
Provide a clean, firm substrate for the overall coating; final sprayed
coating thickness ≥ 160 µm.		 Increase coating adhesion and rust prevention. Physical shielding, fill defects, and increase coating thickness. UV-resistant, self-cleaning, decorative appearance. Close and fill
primer micropores; anti-corrosion.		 UV-resistant, self-cleaning, decorative appearance.

PLEASE NOTE: A marine-grade paint finish is available at an additional cost for doors and windows located in coastal environments or installed in bathrooms and other wet areas. This upgrade is recommended to ensure enhanced durability and corrosion resistance in high-moisture settings.